On the fast, easy-to-use new digital direct-to-press case printing system being introduced by KIWI Coders Corporation, printing masks are laid out in minutes using Windows 95ª software and TrueTypeª fonts. Bar codes and graphics are scanned and positioned using on-screen templates. Paper proofs are made to check final positioning and to proof read copy. Following approval, a digitized membrane is completed, the computerized design is saved to the PC’s hard drive, and printing begins.

Printing is equally easy. The digitized membrane is laid on the printing cylinder by clamping one end and rotating the cylinder, which automatically positions it for printing. Film produces about 2,000 clear, sharp impressions, making the new system ideal for printing top-quality, short to medium runs without the expense and time-consuming effort of producing printing plates or setting type.

The new system, named “Odyssey” for its classic combination of strength and flexibility, combines the convenience and cost-effectiveness of computer-generated printing and graphics with the well-known rugged construction and quality performance of KIWI printing equipment. It provides cost-effective flat case printing with excellent print quality, and to a larger area than labeling can handle. The “live” print area for the Odyssey is 11 inches by 32 inches. The press handles flat cases up to 26 by 44 inches (a special width model is available as an option), and minimum case size is 13 by 13 inches. It will handle cartons with wall thicknesses up to a maximum of 400-pound test, and as thin as B flute (0.110 inches thick). Discharge height is 37 inches.

The system consists of a thermal imager, controlled by the PC utilizing Windows 95 software, and a printing system which is a variation of the company’s well-known Model 2481 Flat Case Printer—the workhorse of the long-run flat case printers. The thrust of this next generation system is to provide quick changeover of printed copy, reducing the need to inventory preprinted cases yet delivering print quality equal to long-run traditional printing methods.

The new printing system features a 2.5-gallon ink supply and are available in red, green and blue as well as black. Odyssey options include dual top and bottom printing cylinders, a totalizing counter, stacker conveyor, return conveyor and a conveyor catcher, in addition to the special width model press.

KIWI Coders Corporation is a leading manufacturer of automatic coding and printing equipment for packaging and product applications. KIWI’s products range from friction-driven case coders and flat case printers to complete flexo web systems printing on a wide variety of materials. From its headquarters in Wheeling, Illinois, northwest of Chicago, KIWI Coders Corporation distributes its full line of products globally.